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Plastic Sheet Roll Extruder for PP PE PS - China Suppliers & Factory with 150kg/h Capacity

Material: PP, PS
Capacity: 150kg/h

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This high-performance extruder is an essential piece of plastic processing equipment, widely utilized in China by manufacturers and suppliers for its ability to melt, plasticize, and shape various plastics. It efficiently transforms plastic pellets, powders, or granules through the combined action of a rotating screw and a heated barrel, resulting in a diverse range of extruded products with various cross-sectional shapes.
Our extruder is designed with a robust extrusion system, including a screw, barrel, hopper, and die, which are fundamental components ensuring optimal performance. The transmission system consists of a motor, reducer, and coupling, providing reliable support for screw rotation. Additionally, the heating and cooling system, which features an electric heater, cooling fan, and circulating water system, allows for precise temperature control of the barrel and screw, thereby enhancing the plasticization and forming process of the materials. This makes it an ideal choice for factories looking for efficient and effective plastic processing solutions in collaboration with trusted suppliers.

    Technical Parameter

    Parameter Item Specification Details
    Model BC110-1000
    Applicable material PP, PE, PS Form
    Overall power 130kw
    Heating power 550kw
    Molding sheet thickness 0.3-2.0 mm
    Sheet thickness accuracy +/- 0.015 mm or less
    Effective width of sheet ≤850mm
    Work efficiency 150kg/h
    Machine weight ≈7T
    Machine size 12 m * 1.5 m * 2.3 m
    Power source Three-phase four-wire, 380V, 50Hz
    Screw diameter 110mm
    Screw length-diameter ratio 32:1
    Main motor power 55kw
    Net changer size 150mm
    Melt metering pump model 100cc(optional)
    Melt metering pump motor power 5.5kw(optional)
    Effective width of die head 1000mm
    Effective width of three rolls 1000mm
    Three-roll diameter Φ350*350*350mm
    Roller motor drive power 4.5kw*1

    Process

    Raw material conveying
    Melt plasticizing extrusion
    Melt filtration
    Extrusion forming
    Three roll calendering
    Cooling cutting edge
    Traction
    Constant tension winding

    Configuration

    Component Name Brand
    Screw Gold whelk
    Screw reducer Guomao/Dabang
    Main motor Wannan Electric Machine
    Heater Trimble
    Sieve changer Zhengwei mold
    Metering pump AOMAI
    Die head Zhengwei mold
    Frequency changer INOVANCE
    Forming roller Ziyang roller industry
    Roller bearing NSK
    Three roller, traction reducer Omet
    Air switch Chint
    Relay Schneider
    Contactor Schneider
    Solid state Yangming

    Structure

    Product Structure Diagram
    Code Name Code Name
    1 Winding part 8 Heating part
    2 Traction part 9 Screen changer
    3 Electric box control cabinet 10 Die head
    4 Main motor 11 Three roll calender
    5 Main reducer 12 Cooling rack
    6 Feed hopper 13 Edge cutting knife
    7 Screw 14 Side material winding

    Frequently Asked Questions

    What raw materials can the BC110-1000 model process?
    The BC110-1000 sheet extrusion line is specifically designed to process PP, PE, and PS Form materials efficiently.
    What is the range and accuracy of the molding sheet thickness?
    This machine can produce molding sheets with a thickness ranging from 0.3 mm to 2.0 mm, achieving a high thickness accuracy of +/- 0.015 mm or less.
    What are the brand configurations for key mechanical parts?
    The system integrates premium components, including a Gold Whelk screw, Guomao/Dabang screw reducer, Wannan Electric main motor, Zhengwei mold die head and sieve changer, and INOVANCE frequency changer.
    What is the work efficiency and overall scale of the machine?
    The machine has a production output efficiency of 150kg/h. It weighs approximately 7 tons and has physical dimensions of 12 m * 1.5 m * 2.3 m.
    What electrical brands and power standards are utilized?
    It operates on a three-phase four-wire, 380V, 50Hz power source. Reliable control components are used, such as Schneider contactors and relays, Chint air switches, and Yangming solid-state switches.
    What is the complete manufacturing process flow of this machine?
    The production flow follows these stages: Raw material conveying → melt plasticizing extrusion → melt filtration → extrusion forming → three roll calendering → cooling cutting edge → traction → constant tension winding.

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