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China Suppliers Factory PP PE PS Sheet Roll Single Screw Extruder - 150kg/h Capacity for Plastic Processing

Material: PP, PS
Capacity: 150kg/h

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The extruder is an essential piece of plastic processing equipment widely used in China’s manufacturing industry. This versatile machine is designed for melting, plasticizing, and forming various types of plastic materials, including pellets and powders. By utilizing the rotation of the screw and heating of the cylinder, the extruder efficiently melts and plasticizes the material, which is then shaped through a die into products with diverse cross-sectional shapes.

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As one of the leading suppliers in the market, our extruder is comprised of three fundamental systems: the extrusion system, the transmission system, and the heating and cooling system. The extrusion system, which includes key components such as the screw, barrel, hopper, and die, serves as the core of the extruder. The transmission system, featuring a motor, reducer, and coupling, is responsible for driving the screw rotation. Meanwhile, the heating and cooling system comprises electric heaters, cooling fans, and a circulating water system, all of which work together to regulate the temperature of the barrel and screw, ensuring optimal plasticization and forming of materials. Our factory is dedicated to providing high-quality extruders tailored to meet the needs of businesses across different industries.

    Technical parameter

    Model BC110-1000
    Applicable material PP, PE, PS Form
    Overall power 130kw
    Heating power 550kw
    Molding sheet thickness 0.3-2.0 mm
    Sheet thickness accuracy +/- 0.015 mm or less
    Effective width of sheet ≤850mm
    Work efficiency 150kg/h
    Machine weight ≈7T
    Machine size 12 m * 1.5 m * 2.3 m
    Power source Three-phase four-wire, 380V, 50Hz
    Screw diameter 110mm
    Screw length-diameter ratio 32:1
    Main motor power 55kw
    Net changer size 150mm
    Melt metering pump model 100cc(optional)
    Melt metering pump motor power 5.5kw(optional)
    Effective width of die head 1000mm
    Effective width of three rolls 1000mm
    Three-roll diameter Φ350*350*350mm
    Roller motor drive power 4.5kw*1

    Process

    1 Raw material conveying
    2 Melt plasticizing extrusion
    3 Melt filtration
    4 Extrusion forming
    5 Three roll calendering
    6 Cooling cutting edge
    7 Traction
    8 Constant tension winding

    Configuration

    Name Brand
    Screw Gold whelk
    Screw reducer Guomao/Dabang
    Main motor Wannan Electric Machine
    heater Trimble
    Sieve changer Zhengwei mold
    Metering pump AOMAI
    Die head Zhengwei mold
    Frequency changer INOVANCE
    Forming roller Ziyang roller industry
    Roller bearing NSK
    Three roller, traction reducer Omet
    Air switch Chint
    relay Schneider
    contactor Schneider
    Solid state Yangming

    structure

    product-description1aw5
    Code Name Code Name
    1 Winding part 8 Heating part
    2 Traction part 9 Screen changer
    3 Electric box control cabinet 10 Die head
    4 Main motor 11 Three roll calender
    5 Main reducer 12 Cooling rack
    6 Feed hopper 13 Edge cutting knife
    7 screw 14 Side material winding

    Frequently Asked Questions (FAQ)

    What raw materials are compatible with the BC110-1000 extrusion line?

    The BC110-1000 model is highly compatible with PP, PE, and PS Form materials, making it suitable for a wide range of sheet manufacturing applications.

    What is the range and precision of the sheet thickness produced?

    This system can produce molding sheets with a thickness range between 0.3 mm and 2.0 mm. It achieves a high-precision thickness accuracy of +/- 0.015 mm or less.

    What is the production capacity and power requirement for this machine?

    The machine features a work efficiency of 150 kg/h. The overall power consumption is 130kw, supported by a 55kw main motor and a three-phase four-wire 380V 50Hz power source.

    Are the critical components sourced from reputable brands?

    Yes, the machine integrates premium components such as INOVANCE frequency changers, NSK roller bearings, Schneider contactors/relays, and a Gold Whelk screw to guarantee durability and stability.

    Is the melt metering pump standard or optional?

    The 100cc melt metering pump (model AOMAI) powered by a 5.5kw motor is optional. It helps regulate and maintain stable melt flow pressure during the extrusion process.

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