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China Plastic Sheet Roll Extruder for PP PE PS - Multi-Function Lid Machine by Trusted Suppliers and Factory
Technical Parameter
| No. | Item | Technical Indicators |
|---|---|---|
| 1 | Adaptive Materials | PP, PS |
| 2 | Sheet Width | ≤800 (mm) |
| 3 | Sheet Thickness | 0.35-2.0±0.010 (mm) |
| 4 | Yield | ≤450kg/h |
Process
Raw material conveying
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Melt plasticizing extrusion
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Melt filtration
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Extrusion forming
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Three roll calendering
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Cooling cutting edge
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Traction
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Constant tension winding
Structure
| No. | Name | Unit | Quantity |
|---|---|---|---|
| 1 | Extruder | PCS | 1 |
| 2 | Quick hydraulic sieve changer | SET | 1 |
| 3 | Pull type flat die head | SET | 1 |
| 4 | Horizontal calender | PCS | 1 |
| 5 | High pressure constant temperature circulation device | SET | 3 |
| 6 | Trimming device | SET | 1 |
| 7 | Scrap take-up machine | SET | 1 |
| 8 | Traction air cooling device | SET | 1 |
| 9 | Double station winding mechanism | PCS | 1 |
| 10 | Distribution control cabinet | SET | 1 |
Configuration
| No. | Name | Technical Parameters, Indicators | Remark |
|---|---|---|---|
| Extruder | |||
| 1 | Screw parameter | Diameter: φ135; Length to diameter ratio: 35:1 | Zhoushan |
| 2 | Barrel and screw material | 38GrMoAlA; The nitriding layer is 0.4-0.6mm thick | Surface hardness HV850-920. |
| 3 | Maximum speed of screw | 90rpm | |
| 4 | Extrusion reducer | ZLYJ330-16 | With oil cooler |
| 5 | Extrusion drive motor | 160kw-6P | Wannan Electric Machine |
| 6 | Speed regulation mode | Variable frequency speed regulation | |
| 7 | Frequency changer | 160KW | INVT Vector inverter |
| 8 | Transmission mode | Type 400 | Elastic coupling |
| 9 | Temperature controller | wisdom | |
| 10 | Heating system | Barrel: Heating power: 7X4X3000w; Fan: 7X60w | 7 zone heating with stainless steel housing |
| 11 | Pressure monitoring | Melt pressure sensor: | Front - back - net monitoring |
| Quick hydraulic sieve change | |||
| HWQ135-25 Heating power: 5.0kw internal heater | Taizhou Jingcheng mold | ||
| T-pull die head | |||
| Effective width: 900mm (internal heating) | Taizhou Jingcheng mold | ||
| 1 | Die head | Material: P20 steel | Taizhou Jingcheng mold |
| 2 | Melt metering pump | 250CC | Taizhou Jingcheng mold |
| 3 | Melt pressure sensor | Gefran | |
| Calender | |||
| 1 | Swing roll | Φ400X1000 surface hardness HRC52-62 | Surface medium frequency, chrome plating (mirror) |
| 2 | Forming roll | Φ520X1000 surface hardness HRC52-62 | Surface medium frequency, chrome plating (mirror) |
| 3 | Cooling roll | Φ520X1000 surface hardness HRC52-62 | Surface medium frequency, chrome plating (mirror) |
| 4 | Roll accuracy | Radial runout ≤0.01mm; Cylindricity < 0.01mm | |
| 5 | Three-roll bearing | High precision double combination bearing structure | Taiwan TMB |
| 6 | Drive motor | 3 sets of 3kw variable frequency motors | Omet |
| 7 | Parallel shaft gear reducer | FA87-Y100L-4-B5 3 units FA67-Y100L-4-B5 1 unit | Omet |
| High pressure constant temperature circulation device | |||
| 1 | High pressure multistage stainless pump | 3KW=2 2.2KW=1 | South water pump |
| 2 | Stainless steel water tank | Three sets | self-brand |
| 3 | Heat exchanger | Type 600 (3 sets) | Foshan |
| 4 | Stainless steel heater | Three sets (each heating power 9KW) | Jiangsu (Province) |
| 5 | Temperature controller | Aoyi | |
| 6 | Roller control mode | Screw control pitch; Fine-tuning mechanism limit | |
| 7 | Roll shift | 0.37kw motor /RV30/50 reducer drive | Dongbang |
| 8 | Roll lift | 0.75kw motor /RV60/10 reducer drive | Hangzhou |
| Cool trimming | |||
| 1 | Air cooling | 10 φ70X800mm aluminum alloy guide rollers | Anodized, high hardness |
| 2 | Trimming device | The trimming mechanism can be adjusted arbitrarily | |
| Scrap take-up machine | |||
| 1 | Torque motor | 2.5 KG | |
| 2 | RV reducer | RV50-20 | |
| 3 | Regulation mode | Screw width adjustment | |
| Traction mechanism | Variable frequency speed regulation can be synchronized with three rollers | ||
| 1 | Drag roll | φ215X1000mm; | Mirror plane roller *1, rubber roller*1 |
| 2 | Traction power | Motor: 2.2kw/1450rpm; Reducer FA67-Y2.2-B5 | |
| 3 | Drag roll lift | Pneumatic control | |
| Double station winder | Maximum winding diameter: 750mm | ||
| 1 | Winding machine | 4kw torque motor | |
| 2 | Air expansion shaft winding | With φ74X850mm; Air expansion axis 3 | |
| 3 | Reduction gear | RV110/RV63/i=800 | |
| Electrical control section | |||
| 1 | Whole machine control system | The whole machine adopts communication system, and the control performance is more stable | Our proprietary system |
| 2 | Touch screen | Siemens | |
| 3 | PLC programmable | Siemens | |
| 4 | Dynamic control | Extrusion, three-roll and traction power are controlled by frequency conversion governor | INVT inverter |
| 5 | Temperature module | Total 14 zones temperature control; It has the functions of self-tuning, memory and anti-interference | Xinjie |
| 6 | Solid-state relay | Aoyi | |
| 7 | Contactor | South Korea LG | |
| 8 | Circuit breaker | South Korea LG | |
| 9 | Type K thermocouple | Shenjie | |
| 10 | Button, switch class | France Schneider | |
| 11 | Other electrical accessories | Ammeter, voltmeter, transformer, conversion switch, etc | Chint Electric |
Frequently Asked Questions (FAQ)
What raw materials can be processed with this machine?
This extrusion line is adaptively designed to process PP (Polypropylene) and PS (Polystyrene) materials.
What are the maximum sheet thickness and width specifications?
The adaptive sheet thickness ranges from 0.35 to 2.0±0.010 mm, and the maximum sheet width supported is ≤800 mm.
What is the production yield capacity of the extruder?
The system is capable of delivering a maximum production output yield of ≤450kg/h.
What brand of electrical control components are used?
The machine is configured with premium control brands, including Siemens for the touch screen and PLC, INVT for the inverter, South Korea LG for contactors and circuit breakers, and France Schneider for buttons and switches.
What are the specifications of the calender rollers?
The calender uses three rollers: a swing roll (Φ400X1000) and two rolls (forming and cooling, both Φ520X1000). All feature a surface hardness of HRC52-62 with a mirror-finished chrome plating.
How is the temperature controlled in the system?
The system features a total of 14 zones of temperature control managed by Xinjie modules, providing self-tuning, memory, and anti-interference functions. The extruder barrel specifically uses a 7-zone heating system with stainless steel housing.