Leave Your Message

China Plastic Sheet Extruder PP PE PS Roll BC120-1000 - Reliable Factory Suppliers for Quality Extrusion Solutions

Introducing our advanced screw extrusion part, designed to meet the highest standards in the industry. This product features a screw with a diameter of 120mm and a length-to-diameter ratio of 35:1, ensuring optimum performance for various applications, Our screws are crafted from high-quality 38CrMoAlA material and undergo nitriding treatment, providing a nitriding layer thickness of 0.4-0.7mm and achieving a surface hardness of HV850-920. This durability ensures longevity and reliability in high-demand environments, The maximum screw speed reaches up to 90r/min, powered by a robust 110kw main motor. To maintain consistent temperature, the main cylinder is equipped with a heating power of 70kw, utilizing cast aluminum heating rings and a stainless steel cover with an integrated fan for effective temperature control, The transmission system features a horizontal high-strength hard gear reducer (ZLYJ250-14-I), designed to handle demanding operational conditions with ease, As a trusted China supplier and factory, we take pride in delivering top-tier screw extrusion parts that excel in performance and durability. Explore our product range today to experience the quality that sets us apart in the industry

    Machine introduction

    2. Sieve changer part:

    The Sieve changer adopts hydraulic double-station pulling type, model 180mm Sieve change port, heating power 6kw.
    product-description1vqg
    product-description239c

    3. Melt metering pump part

    product-description36c8
    product-description4e3u
    • Pump body drive connection mode: cardan shaft connection drive.
    • Pump body reducer: high strength hard tooth reducer, no noise.
    • Pump body control mode: frequency conversion speed regulation, and equipped with melt pressure sensor display pressure.
    • Closed-loop control system: by adjusting the pressure before the pump to automatically control the speed of the screw host, to achieve the melt pressure balance, greatly improve the stability of extrusion.

    4. Die

    product-description53hl
    product-description6yyq
    • Die forming: T coat hanger type
    • Effective width of die: 1000mm (single-side adjustable range 0-200mm)
    • Die performance: Using 40Cr material after modulation, chrome plating, polishing and other processes, with smooth flow path, mold opening and closing uniform, smooth adjustment, low energy consumption
    • Die heating power: 15kw (built-in stainless steel heating tube, five-zone temperature control)

    5. Three-roll calender part:

    product-description7ooc
    product-description8w29
    • Roller specification: φ350mm*500mm*500mm, length 1000mm
    • Roller structure: three-layer structure, outer layer by intermediate frequency treatment, surface hardness HRC55-58
    • Roller surface: chrome plated, coating thickness 0.07-0.10mm after calenzing, surface roughness Ra≤0.4μm
    • Roller accuracy: radial runout ≤0.01mm, cylindricity < 0.01mm
    • Roller cooling method: water or oil cooling medium, the internal cooling channel adopts spiral trend, good cooling effect, high sheet transparency
    • Roller drive motor power: 4kw*3 (variable frequency speed regulation)
    • The form of roller drive: three rollers with gear reducer transmission, hard tooth surface gear reducer synchronous transmission, using analog module control
    • Roll pitch adjustment: worm gear pitch adjustment, screw skew block fine adjustment limit
    • Longitudinal walking: electric walking positioning device, equipped with a reducer with a motor

    6. Cooling and trimming device:

    product-description9lf5
    • The cooling part is composed of one φ180mm*1000mm roller and seven φ80*1000mm aluminum alloy guide rollers
    • The trimming device is equipped with two cutting knives

    7. Traction winder:

    product-description1076u
    product-description1137x
    • Traction steel roller φ180mm*1000mm, traction rubber roller φ180*1000mm, coated and polished
    • Traction reducer and motor power: hard face helical gear reducer with chain drive, 3kw
    • Opening and closing form: cylinder pneumatic control
    • Winding method: double station winding, air expansion shaft winding sheet, torque motor tension control, can be flipped unloading coil

    8. Control part:

    • Console control: movable man-machine interface, touch screen form
    • Temperature control: PID control of temperature module

    Working flow

    Raw material particles / scraps
    Screw heating
    Die extrusion
    Three-roll forming
    Cool + trim
    Coil finished product

    Technical parameter

    Parameter Specification
    Model BC120-1000
    Applicable material PP, PE, PS
    Overall power 220kw
    Heating power 110kw
    Molding sheet thickness 0.3-2.0 mm
    Sheet thickness accuracy +/- 0.015 mm or less
    Effective width of sheet ≤850mm
    Work efficiency 350kg/h
    Machine weight ≈10T
    Machine size 13 m * 1.5 m * 2.5 m
    Power source Three-phase four-wire, 380V, 50Hz
    Screw diameter 120mm
    Screw length-diameter ratio 35:1
    Main motor power 110kw
    Net changer size 180mm
    Melt metering pump model 200cc (optional)
    Melt metering pump motor power 7.5kw (optional)
    Effective width of die head 1000mm
    Effective width of three rolls 1000mm
    Three-roll diameter Φ500*500*350mm
    Roller motor drive power 3.5kw*3

    Applications

    PLA, PVC, PET, PS, PP as raw materials, changing the mold at one machine to manufacturing lids, covers, trays, plates, boxes, food and medical trays, etc.

    Structure diagram

    product-description12sqo
    Code Name Code Name
    1 Winding part 8 Heating part
    2 Traction part 9 Screen changer
    3 Electric box control cabinet 10 Die head
    4 Main motor 11 Three roll calender
    5 Main reducer 12 Cooling rack
    6 Feed hopper 13 Edge cutting knife
    7 screw 14 Side material winding

    List

    Name Quantity (Set)
    Heat extrusion screw One set
    Hydraulic quick net changer One set
    T-hanger die head One set
    Three roll calender Independent three-roll*One set
    Cooling belt traction device One set
    Mold temperature machine One set
    Trimming device One set
    Scrap take-up device One set
    winder Double Stations*One set
    Electrical control cabinet One set

    Frequently Asked Questions

    Q What raw materials can this extrusion machine process?
    This machine is compatible with a wide range of plastic materials, including PP, PE, PS, PLA, and PVC. By changing the molds, it can manufacture various plastic products.
    Q What is the sheet thickness range and accuracy of the BC120-1000 model?
    The machine produces sheets with a molding thickness range of 0.3 mm to 2.0 mm, achieving a precise sheet thickness accuracy of +/- 0.015 mm or less.
    Q What is the cooling mechanism of the three-roll calender?
    The three-roll calender uses either water or oil cooling mediums. The internal cooling channels feature a spiral design, ensuring highly effective cooling and high transparency of the finished sheets.
    Q How does the melt metering pump improve extrusion stability?
    The melt metering pump features a closed-loop control system. By adjusting the pressure before the pump, it automatically controls the screw host speed to maintain melt pressure balance and improve overall extrusion stability.
    Q What products can be manufactured using the output sheets?
    The sheets produced can be used to manufacture lids, covers, trays, plates, boxes, food trays, and medical trays, making it highly versatile for packaging and medical industries.

    Leave Your Message