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BC-S850-Servo-Plastic-Cup-Forming-Machine.jpg
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China BC-S850 Servo Plastic Cup Forming Machine - Top Suppliers & Reliable Factory for High-Quality Production

Introducing the BC-S850 Servo Plastic Cup Forming Machine, a cutting-edge solution designed for high-quality cup production. This advanced machine utilizes a servo motor to ensure precise control over the forming process, resulting in consistently high-quality plastic cups. As a leading choice among China suppliers, our machine offers features such as automatic feeding and stacking, along with customizable settings to accommodate various cup sizes and materials. Compared to traditional hydraulic models, our servo cup forming machines enhance precision, boost production speed, lower labor costs, and provide unmatched consistency. Trust our factory for innovative solutions tailored to your manufacturing needs
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    Product Detail

    Machine introduction

    1. Molding and cutting system
    Forming and cutting station adopts four-column orientation, five-fulcrum structure, with 15KW servo motor forming and cutting integration, more stable operation, compared with the hydraulic system has more energy-saving characteristics;
    The swing arm shaft is made of high-grade nitriding steel 38CrMoAl, which can obtain high wear resistance after heat treatment and surface salt bath nitriding treatment, and improve the fatigue strength and bending strength. And there are three spiral oil grooves on the swing arm shaft, which further improves the service life of the parts with sufficient oil lubrication;
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    The swing arm is made of ZG45 material with excellent mechanical properties and good toughness by precision CNC machining center, which makes it easier to make complex shapes and non-stress concentrated parts.
    2. Forming and drawing system
    With 11KW servo drawing, it has higher controllability compared with cylinder control, and the drawing is more uniform and stable.
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    3. Heating system
    It is divided into upper furnace (10 zones and 14 rows) and lower furnace (9 zones and 14 rows). The heating tile adopts embedded ceramic far-infrared radiation component, single heating power is 800W, high thermal effect and high safety. The electric furnace is embedded with vacuum insulation cotton, which makes the temperature more concentrated and saves energy.
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    4. Conveying system and lubrication system
    4.5KW servo motor is used for conveying pieces to improve the accuracy and stability of conveying length. The guide rail is made of die steel (38crMulv) with surface nitriding treatment, high hardness and long service life.
    The electric lubricating oil pump is controlled by the computer, and the lubricating oil is injected into the mechanical structure automatically and quantitatively to prolong the service life of the machine.

    Technical parameter

    Parameter Specification
    Model BC-S850
    Applicable material PP, PS, PET, PVC, ABS, HIPS, PLA, corn starch, etc
    Maximum forming area 850*500mm
    Maximum forming depth 200mm
    Applicable sheet thickness 0.3-2 mm
    Max speed 30 molds/min
    Whole power 240kw
    Heating power 216kw (270 PCS *800w)
    Main motor power 15kw
    Tensile servo power 11kw
    Conveying chain servo power 4.5 kw
    Electric furnace size Upper: 3500*950mm Lower: 3250*950mm
    Power source Three-phase four-wire, 380V 50Hz
    Air pressure 0.6-0.8 MPa
    Machine weight ≈5T
    Machine size 5220*2000*2510mm

    Machine configuration

    Component Name Brand
    Servo motor, drive INOVANCE
    Reduction gear Omet
    Ac contactor, circuit breaker Schneider
    Drawing screw Shangyin, Taiwan
    Proximity switch Yangming, Taiwan
    Intermediate relay Omron
    Solenoid valve SMC
    Air cylinder Airtac
    Heating pad Jiangsu (Province)
    Temperature module XINJIE
    Switching power supply Schneider
    Air switch Chint
    PLC XINJIE
    Solid state module Yangming, Taiwan
    Touch screen TONGTAI, Kunlun
    Frequently Asked Questions (FAQ)
    Q1: What raw materials can be processed by the BC-S850 thermoforming machine?

    A1: The machine is highly versatile and compatible with a wide range of plastic sheets, including PP, PS, PET, PVC, ABS, HIPS, PLA, and eco-friendly corn starch materials.

    Q2: What are the key benefits of the servo-driven molding and cutting system?

    A2: The system integrates forming and cutting using a high-performance 15KW servo motor on a four-column, five-fulcrum structure. Compared to traditional hydraulic systems, it offers significantly higher operation stability and superior energy-saving characteristics.

    Q3: How does the heating system ensure efficiency and energy saving?

    A3: The electric furnace is divided into upper (10 zones, 14 rows) and lower (9 zones, 14 rows) sections. It features embedded ceramic far-infrared radiation components (800W each) and is insulated with premium vacuum cotton to concentrate heat and reduce power consumption.

    Q4: What is the maximum forming area and depth capacity of the BC-S850?

    A4: The machine supports a maximum forming area of 850*500mm and a maximum forming depth of up to 200mm, accommodating sheet thicknesses from 0.3mm to 2mm.

    Q5: What brands of critical components are configured in this machine?

    A5: We utilize premium international and industry-leading brands, including INOVANCE for servo drives, Schneider for contactors/switches, SMC for solenoid valves, Airtac for cylinders, and Omron for intermediate relays to guarantee long-term reliability.

    Q6: How are the conveying and lubrication systems optimized for durability?

    A6: The conveying system employs a 4.5KW servo motor for precise sheet feeding along nitrided die steel guide rails. Meanwhile, a computer-controlled electric lubricating pump automatically delivers quantitative oil to the mechanical parts, minimizing wear and extending machine service life.

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